Maintenance Reference Quick Guide

[radare]

Maintenance Specifications Reference- Quick Guide

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The intent of this guide is to provide efficient access to key maintenance-related information.

Engine:
Engine idle speed: 1150-1250 RPM
Engine compression: 156 psig, cold.

Engine Oil:
Engine oil viscosity: 10W40 motorcycle-specific engine oil
Engine oil capacity: 2.6 US qts (with filter)
Oil Filter P/N: 3FV-13440-20; Hiflo Filtro P/N HF-303

Air filter:
Air filter P/N: 1AE-14451-00; EMGO P/N 12-94480

Ignition:
Spark Plugs: CR8E
Spark plug gap: 0.7 to 0.8mm (0.028 to 0.032")
Resistor cap resistance: 10k ohm, stock
Resistor cap replacement: LD05F (5k ohm)

Carburetor settings:
Pilot screws: 2.75 turns from seat
Float height, Bench: 6.2 to 8.2mm above gasket surface
Fuel level, wet: 6mm below line
Fuel line diameter: 1/4"
Vacuum line diameter: 6mm

Valve Clearances:
Intake clearance: 0.11 to 0.15mm (0.004" to 0.006")
Exhaust clearance: 0.21mm to 0.25mm (0.008" to 0.010")
Shim diameter: 25mm
Shim range: 2.45mm to 2.95mm

Chain & Sprockets:
Chain adjustment (slack): 30 to 40mm (1.2 to 1.6")
Chain wear limit: 150mm (5.91") over 10-links
Chain Pitch: 520
Chain length: 110 links
Front sprocket: 16-tooth
Rear sprocket: 48-tooth

Front Suspension Fork:
Oil type & viscosity: 10W fork oil
Oil capacity: 12.8 oz (US) per fork tube
Oil height: 111mm (92-95), 116mm (96-97)

Brakes:
Brake fluid type: DOT4
Front pads: EBC FA179
Rear pads: EBC FA104

Tires:
Front tire size: 110/80R17
Front Pressure: 29 psig, cold
Rear tire size: 130/70R18
Rear tire pressure: 33 psig, cold