Engine turns a small amount and then binds up

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radare
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I know some of you have had this problem, especially after dealing with a problematic fuel system, and not known the cause.

The symptom: The engine will turn over 1/4 to 1/2 turn and then will bind up. The electric starter may click. When turning the engine over by hand, the same thing happens.

The cause: Your petcock and fuel needle valves/o-rings have failed and fuel has leaked past them and into your engine, filling up the cylinders with fuel. When you hit the starter button, the high-torque starter damaged a few of the starter gear teeth.

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The fix: The engine will have to be removed, the cases separated and the starter gears replaced. Also, replace the petcock, float needle valves, and float valve o-rings, to keep it from happening again.

Preventative maintenance: Replace your petcock, float needle valves and float valve o-rings if you suspect you have fuel leaking past the petcock. $100 in preventative maintenance parts will save you $1000 in repair costs.
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