These are the factory torque specs for anything I could find a torque listed for. You can also download a text file with this information.
If you find an error, please post the correct torque and I'll get the list fixed.
Tune-Up Items:
- Oil Drain Plug: 31 ft-lbs
Oil Filter: 100 in-lbs
Spark Plugs: 108 in-lbs
Exhaust pipe flange nuts: 132 in-lbs
Steering head bearing ring nut: 37 ft-lbs to seat and then 156 in-lbs
Valve cover bolts: 86 in-lbs
Fork caps: 17 ft-lbs
Engine, Clutch and Gearbox:
- Cam chain tensioner cap bolt: 168 in-lbs
Cam chain tensioner mounting bolts: 86 in-lbs
Camshaft bearing cap bolts: 86 in-lbs
Camshaft sprocket bolts: 17 ft-lbs
Clutch boss nut: 50 ft-lbs
Clutch cover mounting bolts: 86 in-lbs
Clutch pressure plate bolts: 70 in-lbs
Connecting rod cap nuts: 18 ft-lbs
Crankcase bolts: 17 ft-lbs
Crankcase plugs (M10): 105 in-lbs
Cylinder block to crankcase nut: 168 in-lbs
Cylinder block to cylinder head nuts: 86 in-lbs
Cylinder head cap nuts: 16 ft-lbs
Engine Mount bolts:- Front: 43 ft-lbs
Rear: 64 ft-lbs
Oil pan mounting bolts - 86 in-lbs
Oil pick-up mounting bolts: 86 in-lbs
Oil pump assembly screws: 61 in-lbs
Oil pump mounting screws: 61 in-lbs
Oil pump screws: 61 in-lbs
Primary drive gear nut: 36 ft-lbs
Shift cam retaining plate screws: 61 in-lbs
Shift cam stopper screw: 16 ft-lbs
Shift lever pinch bolt: 86 in-lbs
Shift pedal linkage locknuts: 86 in-lbs
Starter chain guide bolts: 70 in-lbs
Starter Chain tensioner bolts: 86 in-lbs
Starter clutch Allen bolts: 18 ft-lbs
Valve cover bolts: 86 in-lbs - Front: 43 ft-lbs
Fuel & Exhaust Systems:
- Exhaust pipe flange nuts: 132 in-lbs
Exhaust pipe nuts: 168 in-lbs
Muffler bolts:- M8 in size: 168 in-lbs
M10 in size: 18 ft-lbs
Carburetor heater thermoswitch (if equipped): 124 in-lbs - M8 in size: 168 in-lbs
Ignition System:
- Pick-up coil plate securing screws: 70 in-lbs
Timing rotor bolt: 32 ft-lbs
Signal generator cover screws: 86 in-lbs
Frame, Suspension & Final Drive:
- Front Forks:
- Cap bolt to fork: 17 ft-lbs
Damper rod bolt: 22 ft-bs
- Upper triple clamp bolts: 17 ft-lbs
Lower triple calmp bolts: 27 ft-lbs
Handlebar bracket bolts (mounting bolts): 17 ft-lbs
Handlebar end-weights: 19 ft-lbs
Steering stem nut: 80 ft-lbs
Steering headset bearing ring nut: 37 ft-lbs to seat and then 156 in-lbs
Swingarm pivot shaft nut: 66 ft-lbs
Drive chain front sprocket nut: 80 ft-lbs
Drive chain rear sprocket nuts: 43 ft-lbs
Engine sprocket cover bolts: 86 in-lbs - Cap bolt to fork: 17 ft-lbs
Brakes, Wheels & Tires:
- Caliper bracket mounting bolts: 25 ft-lbs
Front caliper bracket Allen bolt: 17 ft-lbs
Rear caliper pad retaining bolts: 86 in-lbs
Front axle: 43 ft-lbs
Front axle pinch bolts: 168 in-lbs
Brake disc mounting bolts: 168 in-lbs
Union bolts (banjo fittings on caliper & master): 22 ft-lbs
Master cylinder mounting bolts:- Front: 78 in-lbs
Rear: 17 ft-lbs
Torque link bolts and nuts ('92 to '96 model): 22 ft-lbs
Torque link bolts and nuts (97+ model): 17 ft-lbs - Front: 78 in-lbs
Electrical System:
- Neutral switch screws: 35 in-lbs (use loctite on these threads)
Alternator:- Rotor bolt: 58 ft-lbs
Cover Allen bolts: 86 in-lbs
Regulator/Rectifier Allen bolts: 61 in-lbs - Rotor bolt: 58 ft-lbs